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Bucket Robotics founder demonstrating AI vision tech at CES 2026
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A 12-Hour Drive to Disrupt Manufacturing: Bucket Robotics CES 2026 Showcase

2 min readSource

Discover how Bucket Robotics CES 2026 automation is revolutionizing surface inspection using CAD-based AI simulations and synthetic data for manufacturing.

The stakes were too high to trust the airlines. Matt Puchalski, founder of Bucket Robotics, drove 12 hours through the rain in a rented SUV just to ensure his gear made it to CES 2026. In the sprawling West Hall of Las Vegas, this YC-backed startup stood out not with flashy consumer gadgets, but with a yellow Pelican case that might just solve one of manufacturing's oldest headaches.

Bucket Robotics CES 2026 automation: Solving the Surface Defect Gap

Based in San Francisco, Bucket Robotics targets surface quality inspection—a task historically left to human eyes due to the sheer complexity of defect data. While structural integrity is easy to measure, identifying a scuff or a burn mark on a car door handle is "deeply hard" to automate. Puchalski's team circumvents the data shortage by using CAD files to generate synthetic defects.

  • Simulates defects like burn marks and bumps directly from design files.
  • No manual labeling required, speeding up deployment.
  • Integrates into existing production lines without new hardware.

From Automotive to Defense: The Dual-Use Play

Puchalski, a veteran of Uber and Argo AI, is positioning his company as a "dual-use" entity. The tech is already drawing interest from both the automotive and defense sectors. During the show, the booth was buzzing with technical inquiries from manufacturing leaders looking to onshore their production without sacrificing quality control.

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